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PRODUCTION PART APPROVAL
PROCESS (PPAP)


“We were extremely pleased with the PPAP training we received from QCIS. Jeff was a terrific instructor - knowledgeable and interesting. The class was just what we needed to jumpstart our PPAP process. We are now producing excellent quality PPAPs on our own. We plan to do an FMEA class soon.”

– Tim H. St. Paul Brass and Aluminum


You will become familiar with the work required before an actual PPAP can be performed, the process of developing and submitting a Part Submission Warrant (PSW), the forms that must be used, and the PPAP requirements of the major auto, truck and tire manufacturers. Training will be to the AIAG PPAP booklet, 4th edition.
TARGET AUDIENCE   COURSE LENGTH AND COST
Anyone involved with PPAP submissions, including those in quality, engineering, and those involved in the testing or measurement of PPAP sample parts.

Prerequisite: It is desirable but not absolutely necessary that participants should have some degree of knowledge of FMEA, SPC, Gage R&R, and/or APQP.

Bring in a copy of one of your own PPAP submissions!

Length: 6-7 hors depending on level of class participation
Time: 8:00 a.m. - 4:00 p.m. w/ one hour for lunch

Please see our public training schedule for prices, dates and locations.

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WHAT’S COVERED

PROGRAM:

1. PPAP, APQP, FMEA, SPC, QS-9000 and ISO/TS 16949 THE CONNECTION

2. PPAP REQUIREMENTS
  •   Design Records and Engineering Change Documents
  •   Design FMEA
  •   Process Flow Diagrams and Process FMEA's
  •   Dimensional Verifications
  •   Material Performance Test Results Records
  •   Process Capability Studies; Use of SPC
  •   Gage R&R (Measurement Systems Analysis) Studies
  •   Qualified Laboratory Documentation (QS-9000 3rd Edition)
  •   The Part Submission Warrant (PSW)
  •   Appearance Approval Report (AAR)
  •   Sample and Master Sample Production Parts

3. CUSTOMER NOTIFICATION AND SUBMISSION REQUIREMENTS

4. PSW CUSTOMER SUBMISSION LEVELS 1-5

5. APPROVAL AND REJECTION OF PSW's

6. CUSTOMER SPECIFIC REQUIREMENTS

  •   Ford
  •   GM
  •   DaimlerChrysler
  •   Truck OEM's
  •   Tire Manufacturers

7. BULK MATERIALS

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