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TOLERANCING FOR SIX SIGMA  
 

This course teaches participants how to solve assembly stacks using both traditional and Six Sigma methods.  Participants analyze stacks using both coordinate tolerances and geometric tolerances.  Participants optimize designs by making trade-offs between assembly defects and manufacturing defects.

TARGET AUDIENCE   COURSE LENGTH AND COST
This course is for anyone who is responsible for putting tolerances on mechanical drawings.  This includes:
  • Mechanical design engineers
  • Drafting designers
  • Fab producibility engineers
  • Assembly producibility engineers
  • Quality engineers
Prerequisite: A basic knowledge of Geometric Dimensioning and Tolerancing concepts is helpful.
Length: 2 days, 8am - 4pm

Please see our public training schedule for prices, dates and locations.

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WHAT'S COVERED
OBJECTIVES
  • Create one-dimensional loop diagrams
  • Calculate assembly requirement equations
  • Analyze mechanical assembly requirements using the WC, RSS, and MRSS methods
  • Document risks associated with using the WC, RSS, and MRSS analysis methods
  • Analyze GD&T controls in a tolerance analysis
  • Allocate mechanical tolerances based on process capabilities using WC and Six Sigma statistical methods
  • Estimate manufacturing piecepart defect rates and assembly tolerance defect rates
  • Communicate statistical tolerances to manufacturing shops
  • Use MechTOLTM Lite spreadsheet to automate tolerance analysis and allocation processes

PROGRAM OUTLINE
  • Introduction
  • Assigning Component Dimensions and Variation Controls
  • Creating the Dimensional Loop Diagram
  • Analyzing Tolerances
  • Modeling Geometric Controls
  • Reviewing Six Sigma
  • Allocating Tolerances
  • MechTOLTM Lite
  • Communicating Statistical Tolerances to Manufacturing
  • Summary


CONTINUING SERVICE:

We are particularly concerned that the individuals that we teach actually retain that which their companies and we have worked so hard to present. This concern is precisely why we offer, for each participant of our seminar, access to a senior consultant (usually the instructor of the course) who will be available to answer any follow up questions after the course via telephone or fax.


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