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GAGE CALIBRATION METHODS &
HANDS-ON WORKSHOP

This course provides the latest information on how to meet the compliance requirements for measurement systems. Calibration concepts and theory are combined with hands-on training including an overview of terminology, audits, hands-on calibration and calibration requirements with emphasis on ISO 10012, ANSI Z540-1, ISO 17025, ISO 9001:2000 and ISO/TS 16949. Workers will learn how to develop and document a calibration and measurement assurance program and assess capabilities.

This course also addresses the use of Standard Reference Materials (SRMs) in a calibration and measurement system. Includes hands-on exercises. This course is intended for those who have a documented quality system (ISO-9000, QS-9000, GMP, GLP). This course is based on ISO-10012:2003. Additional materials may include ISO/IEC Guide 17025 and ANSI/NCSL Z540-1-1994; Measurement Systems Analysis (MSA).

TARGET AUDIENCE COURSE LENGTH AND COST
Anyone who has an interest in metrology and calibration methods: those who document the measurement and calibration requirements of quality systems, quality engineers, quality and calibration managers, calibration technicians and calibration assistants who would like to learn a system approach. Length: 2 days
Time: 8:00 a.m. - 4:00 p.m.

Please see our public training schedule for prices, dates and locations.
WHAT'S COVERED

Course Topics:
  • ISO-10012:2003 Related Standards
  • Certificate of Conformance vs. Certificate of Analysis
  • National Institute of Standards and Technology
  • Which Systems Need to Be Calibrated, Controlled, or Verified in a Measurement System
  • Qualifications to Calibrate Systems & Document Procedures
  • Choosing the Proper Equipment
  • Three Elements: Capability, Traceability, Reliability
  • Maintaining Traceability
  • Why Registration to a Quality Management System Is Not Sufficient
  • How Software Affects Your Calibration System
  • Using Outside Calibration Services
  • Hands-on calibration, repair and adjustments of Micrometers, Calipers, Indicators, Height Gages (this comprises approximately 40% of the total class time)
  • Gage Calibration requirements of ISO 10012; ISO 17025; ANSI-NCSL Z540-1; ISO 9001:2000 and ISO/TS 16949
  • Definition of Calibration & Traceability
  • Rule of 10 to 1 and 4 to 1 in calibration
  • Certificate of Conformance vs. Certificate of Calibration
  • NIST Test Number and Test Date Traceability
  • Overview of Calibration Terminology
  • Overview of National Standards, Primary Standards, Reference Standards and working Standards
  • Calibration labels and stickers
  • Gage Block Usage and Handling
  • Uncertainty of Measurement
  • Contracted calibration
  • Training
  • Calibration Environmental Conditions
  • Record & Record Retention
  • Audits-internal & external
  • Determining Calibration Cycle times
  • Demonstrations of calibration on Thread, Plug, Pin and Ring Gages; Sine Bars; Levels; V-blocks; other hard gaging as requested
  • Discussions and calibrations of CMM, Optical Comparators, Surface Plates and other equipment as requested


Calibrating Equipment:

  • Gage Blocks
  • Granite Surface Plates
  • Micrometers, Calipers & Indicators
  • Tape Measures & Steel Rules
  • Ring, Plug, Pin, & Other Fixed Gages
  • CMMs & Optical Comparators
  • Other Dimensional Gages

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